OPTICORE

"Achieving perfect fastening in any industrial environment."

1. Background of Implementation

To resolve quality variations and reduced productivity caused by differences in operator skill levels during manual operations.

2. Core Technology

Precise automatic control through accurate position recognition using an AI vision camera. Equipped with an automatic pop-nut feeding system and a defective hole reprocessing function.

3. Expected Benefits

• Fundamentally eliminates fastening imbalance and insufficient stroke issues, ensuring zero-defect quality.
• Reduces process time by more than 50% and enables a 24-hour uninterrupted production line.
• Lowers labor costs for repetitive tasks and helps prevent musculoskeletal disorders among workers.

"A high-precision dispensing system connecting future industries—from automotive and secondary batteries to semiconductors."

1. Background of Implementation

Introduced to achieve perfect dispensing quality in smart automated production lines such as automotive, secondary battery, and semiconductor manufacturing processes.

2. Core Technology

Equipped with proprietary micro-dispensing control technology and precision control algorithms, capable of handling a wide range of viscosities, from low-viscosity to high-viscosity materials.

3. Expected Benefits

• Significantly reduces defect rates through uniform coating formation, while maximizing product airtightness and durability.
• Provides a safe and comfortable working environment by collecting harmful gases and fine particles in real time.
• Optimizes the consumption of raw materials (such as oil and sealants), resulting in excellent operational cost savings.

"From weld bead removal to surface finishing—completed in a single process."

1. Background of Implementation

Introduced to replace manual weld bead removal work, which had been difficult to automate due to inconsistent bead positions.

2. Core Technology

Integrates primary precision cutting using a face cutter and secondary surface finishing through polishing into a single automated system.

3. Expected Benefits

• Ensures uniform and high-quality machining results under any operating conditions.
• Maximizes production line efficiency by extending the replacement cycle of polishing consumables and incorporating an automatic abrasive supply system.
• Protects workers from harmful dust, noise, and vibration, supporting the company's ESG management initiatives.

"Innovation in the painting process: Achieving Zero masking tape and Zero defects."

1. Background of Implementation

Introduced to eliminate inefficient masking, taping, and peeling processes before and after the painting stage, thereby reducing overall process time.

2. Core Technology

A high-performance laser precisely removes only the required areas based on pre-marked data, ensuring zero deviation.

3. Expected Benefits

• Restores a clean metal surface without damaging the base material and prevents defects caused by human error.
• Significantly reduces production lead time and labor costs by simplifying manual labor and masking processes.
• Eliminates one-time consumable costs, delivering outstanding long-term return on investment.

The concept of the Smart Factory is no longer a vision of the future.

It is an innovative digital integrated operation system that is already being implemented across various industries,
maximizing productivity and operational efficiency.

Opticore is here to support your company in adopting smart factory solutions and driving the transformation of your manufacturing operations.